The Anatomy of Headwear: A Guide to the Different Types of Hats

From classic baseball caps to trendy dad hats, there are countless types of hats out there, but what exactly makes one hat different from another? Whether you’re looking for the best types of hats for men, sourcing hat types for your brand, or just exploring your personal style, understanding the key elements of that make each hat unique is a game-changer.

1. Bill Style

The bill (or brim) is a defining feature of most hat types. It affects how the hat looks, feels, and functions.

Flat Bill

• Sharp and bold. This look is especially popular in streetwear.

• Example: Adjustable hats like the AS Colour 1152 or Richardson 253

Curved Bill

• A go-to for classic, casual, or athletic styles.

• Example: Dad hats like the '47 Brand Clean Up Cap and traditional baseball caps like the Otto 19-3

Short Bill

• Modern and minimal. Great for trend-forward or active lifestyles.

• Example: The Richardson 935 Wide Set Mesh Cap and surf caps like the AS Colour 1114

2. Enclosure Type

The back of the hat isn’t just an afterthought; it’s what makes the fit adjustable (or not) and adds an extra opportunity for style.

Snapback

• Plastic snaps, typically with 7 points of adjustment. A staple among modern cap lovers.

• Perfect for: Streetwear, merch drops

Velcro

• Easy and functional. Maybe not the coolest, but undeniably practical.

• Perfect for: Teams, giveaways, athletic events

Strapback

• Includes fabric, leather, or buckle straps. A more refined, minimalist style.

• Perfect for: Lifestyle and retail-ready brands

Fitted

• No adjustment here, these come in set sizes and offer a clean, premium fit.

• Perfect for: Uniforms or fashion collections

Flexfit

• Combines fitted style with elastic comfort.

• Perfect for: Sports teams, performance wear

3. Fit & Structure

This refers to the shape and feel of the crown (the part that sits on your head).

Structured

Holds its shape thanks to internal support. Stiff and upright.

Common in: Trucker hats and high-profile snapbacks

Unstructured

Soft and flexible. Conforms to the wearer’s head for a more casual vibe.

Common in: Dad hats and vintage-inspired caps

Crown Profile

• Low Profile – Sits close to the head

• Mid Profile – Balanced and versatile

• High Profile – Tall and bold

4. Panel Construction

Panels are the fabric pieces that make up the crown of a hat. The number and shape of panels affect both fit and style.

5-Panel Hats

• Offer a large, flat front -- a great landing space for an awesome design.

• Popular Example: AS Colour 1103

6-Panel Hats

• The most traditional construction. Great for both fashion and function.

• Popular Example: Richardson 212

7-Panel Hats

• Feature an additional top panel, creating a unique shape and a high crown.

• Popular Example: Richardson 168

5. Fabric & Material

The fabric and materials used to make your hat have a huge impact on the overall fit and performance, so it's important to make sure you're picking the right one to fit your needs.

• Cotton Twill – Soft, breathable, classic for customizing

• Canvas – Durable and rugged, great for outdoors

• Nylon – Lightweight and often water-resistant

• Mesh – Adds breathability, typically used in trucker caps

• Wool Blends – Classic and warm, common in fitted caps

• Performance Fabric – Wicks away sweat and dries fast

Popular Hat Types to Know

Now that you know the key features, here are some of the most popular hat types you’ll come across:

• Baseball Cap – The all-time classic. Comes in both structured and unstructured fits.

• Dad Hat – Unstructured, low-profile, usually with a curved brim.

• Snapback – Flat bill, structured fit, adjustable snaps in the back.

• Trucker Hat – Structured front with mesh back panels.

• 5-Panel Cap – Fashion-forward with a flat front panel.

• Fitted Cap – Clean and size-specific.

• Active Hat – Built for movement and moisture control.

Whether you’re exploring types of hats for men or looking for the perfect types of hats for women, these styles offer something for every head (and every vibe).

Frequently Asked Questions About Hat Types

Looking to create custom hats that actually get worn (and loved)? Knowing your options is the first step, and we’re here to help with the rest. Contact us or jump in and start building the hat order of your dreams today.