Screen Printing vs. Embroidery: Which is Best for Your Custom Apparel?

When it comes to creating custom apparel that stands out, two of the most popular decoration methods are screen printing and embroidery. Each has its strengths, its style, and its ideal applications. But how do you decide which one is the right fit for your project?

In this guide, we’ll break down the differences between screen printing and embroidery to help you choose the method that aligns with your vision, budget, and needs.

What is Screen Printing?

Screen printing is a method where ink is pressed through a mesh screen onto fabric to create a design. Each color in your design gets its own screen, making it a vibrant and precise way to bring artwork to life.

Why Choose Screen Printing?

• ‍Bold Colors & Crisp Details: Perfect for intricate details, gradients, and large designs (the max width of an embroidery design is 10”, but printed designs can be much larger.)‍
• Great for Large Runs: Cost-effective when printing a high volume of garments.‍
• Soft Feel: Achieve a smooth, lightweight finish, especially with water-based inks like the ones we use at Real Thread.

What is Embroidery?

Embroidery involves stitching a design directly onto the fabric using threads. Think of it as crafting your design with precision and texture, creating a raised, dimensional effect.

Why Choose Embroidery?

• ‍Durability: Embroidery stands the test of time, making it perfect for workwear or heavy-use apparel.‍
• Premium Look: The texture and sheen of thread add a polished, high-end feel.‍
• Versatile Placement: From hats and polos to jackets and bags, embroidery excels on sturdy fabrics.

Embroidery is ideal for:

• Corporate swag and uniforms
• Hats, polos, sweaters, water-resistant materials and outerwear
• Minimalist logos or text-based designs

When to Choose Screen Printing

If your design is colorful, complex, or intended for casual wear, screen printing is the way to go. It’s a great choice for vibrant branding that pops on t-shirts, tanks, and hoodies. Plus, it’s cost-effective for bulk orders, making it ideal for events, giveaways, or merch drops.

When to Choose Embroidery

For a premium, professional look, embroidery takes the crown. Logos, monograms, and simple designs come to life with texture and depth. This method shines on hats, polos, and outerwear—especially for corporate branding or team uniforms.

Can’t Decide? Let Real Thread Help!

Choosing between screen printing and embroidery doesn’t have to be stressful. At Real Thread, we specialize in both, so you can count on us to guide you toward the right choice for your project. Have questions? We’re here to help. 

Whether you want a bold, colorful t-shirt design or a sleek, embroidered logo, we’ll bring your vision to life with top-notch quality and buttery-soft apparel.

Start your custom order today and create merch that makes a lasting impression!