Fall 2025 Custom Apparel Picks

Did you feel that? The chilly breeze that blew past when you stepped outside this morning can only signal one thing: fall is finally here.

Unless you're like us and live in Florida, where it's still pretty warm, although that's beside the point. *wipes sweat from forehead*

We've been in the custom apparel biz since 2009 and have screen printed/embroidered on various shirts, outerwear, and accessories from day one.

Let's get to the point: Do you want to know about some custom apparel trends for this season? We’ll give you some inspo- don’t you worry. 

Earthy, Muted Color Palettes

This fall’s color trends lean warm, grounded, and natural. Think deep forest greens, clay reds, golden yellows, and neutral creams. These tones are versatile enough to wear year-round but still nail that seasonal vibe. They also pair perfectly with water-based inks, tonal prints, and vintage-inspired designs.

Heavyweight Tees & Layering Pieces

As the temps cool, lightweight tees are moving aside for heavier staples. Heavyweight t-shirts and long-sleeve tees are perfect on their own or layered under hoodies and jackets. For an extra pop, print on the sleeves! These are the pieces that feel substantial and last longer, making them a solid choice for schools, outdoor events, and company merch.

Hoodies & Crewnecks: Fall Staples

There’s no fall without fleece. Hoodies and crewnecks are the must-have merch items of the season—cozy, durable, and universally loved. Embroidery and puff ink combos are trending right now, giving logos and designs a bold, textured look that makes standard sweatshirts feel elevated.

Sustainable & Organic Fabrics

Organic cotton, recycled blends, and water-based printing make it easy to create apparel that’s better for the planet while still looking and feeling amazing. It’s a trend with staying power, and one that's becoming more and more expected.

Beanies & Seasonal Hats

As the weather shifts, cozy accessories step into the spotlight. Knit beanies, corduroy hats, seasonal colors (warm, earthy tones) are trending as perfect additions to the fall merch lineup. Since they’re one-size-fits-most, they’re an easy option for custom bulk orders. Embroidery works especially well here, creating high-quality details that feel personal without the need for multiple print colors.

FALL In Love With Custom Apparel From Real Thread- Get It?

If you're looking for more recommendations on custom apparel for Fall or feeling inspired to order some of the garments mentioned above, talk to our team! 

We're happy to help, always. *high-fives you*

In the meantime, check out our FREE custom apparel templates and resources to help get you started with ordering your Fall/Winter custom hoodies, shirts, and more.